Online Cleaning of Heat Transfer Oil and Regeneration and Utilization of Heat Transfer Oil

Online Cleaning and Regeneration of Heat Transfer Oil

Online cleaning and regeneration of heat transfer oil refers to a process method where, while the heat transfer oil boiler system is operating normally, a small amount of KD-L801 heat transfer oil repair agent is added to the system to restore and regenerate the oil. Shandong Kaidi's online heat transfer oil regeneration device adopts a new design with high safety factors. Through online cleaning and regeneration processes, heavy and light components in the heat transfer oil are removed from the system, reducing the carbon residue and acid value of the oil while increasing its flash point and safety. This ensures the heat transfer oil meets national standards for use, thereby reducing the cost of purchasing new oil for users.

During use, heat transfer oil gradually cracks and carbonizes due to prolonged operation at high temperatures, forming coke that deposits and adheres to the pipe walls. On one hand, the resulting coke insulation layer reduces heat transfer efficiency, increases exhaust gas temperature, and raises fuel consumption. On the other hand, due to the requirements of the production process temperature, the temperature difference of the heating furnace pipe wall can rise sharply. If the temperature difference inside and outside the pipe reaches 600–700°C, it can easily burn through the pipe, leading to fire safety accidents. Therefore, it is necessary to regularly clean the heat transfer oil furnace and pipeline equipment. Typically, chemical cleaning agents and physical methods are used to clean the entire heat transfer oil boiler and pipeline system. However, this cleaning process requires halting production, disrupting normal operations, and carries the risk of equipment corrosion.

Purpose of Online Cleaning and Regeneration of Heat Transfer Oil

1. Online cleaning and regeneration are performed without stopping production, reducing the cost of shutdown cleaning and replacement of new heat transfer oil for enterprises.

2. Through online cleaning and regeneration, heavy and light components in the heat transfer oil are removed from the system, ensuring the oil meets national standards for use.

3. After online cleaning and regeneration, the heat transfer efficiency and operational safety of the heat transfer oil system are improved, while waste liquid discharge is reduced, and the cost of purchasing new heat transfer oil is lowered.

Advantages of Online Cleaning and Regeneration of Heat Transfer Oil

1. Our company's regeneration equipment adopts a new design with high safety factors and significant advantages in oil treatment indicators.

2. Regeneration parameters can be adjusted in a timely manner according to customer requirements to maximize cost savings for customers.

3. Short construction period with a processing capacity of no less than 10 tons per day.

4. The regenerated oil is close to the quality of new oil, minimizing the need for purchasing new oil.

Note: For any system requiring online cleaning and regeneration of heat transfer oil, the oil must first be tested and analyzed to determine its distillation range and recovery rate before formulating a reasonable online cleaning and regeneration plan.Kaidihuagongzjz